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Sustaining Edge Solutions, Inc. Newsletter |
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| Performance Improvement Solutions for Your Business Needs |
February 2010 |
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Greetings!
Welcome to Sustaining Edge Solutions E-
Newsletter
Our newsletters provide guidance on
operational and quality systems ISO 9001, AS9100,
ISO/TS 16949, ISO 27001, ISO 13485, ISO 14001, and
others.
This includes internal auditing techniques and
process improvement methods Six
Sigma, Lean Enterprise, and other topics of interest
to our readers.
We want your input for
2010! If
you have a topic of interest for a future newsletter,
please let us know.
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Auditing Customer Feedback Processes |
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Customer feedback is a process. It needs to be
audited as a process, not as a "clause of the
standard". An evaluation also needs to be performed
on the way in which the process is managed (see ISO
9001:2008 clause 8.2.1), and its ability to provide
meaningful information with which to judge the overall
effectiveness of the QMS. The way in which the
organization obtains this feedback ("the method") is
up to the organization to define. The standard
states "Monitor information relating to customer
perception." Sources can include surveys, customer
data, compliments...
The auditor needs to be
aware of the specific characteristics of the
organization's products that are likely to impact
customer satisfaction. Throughout the audit the
auditor should be alert for indications that may
suggest customer satisfaction or dissatisfaction
which could serve as input into the audit of the
customer feedback process.
Sources of
information can include:
- Goods returned by the customer;
- Warranty claims;
- Revised invoices;
- Direct observation of, or communication with the
customer (for example in a service organization).
These are some of the issues an auditor should
address during an audit of the customer feedback
process:
a) What is the desired output of this
process? What information is actually available on
customer perceptions? How is this information used
by management to drive improvements to the product,
processes and the QMS?
b) How is the data
collected to feed the process? There are many ways
for an organization to monitor its customers'
perceptions, and the auditor should avoid
preconceived ideas about how this should be done.
Some examples of techniques the organization can
use include:
- face-to-face visits and evaluations;
- telephone calls or visits made periodically or after
delivery of products and services;
- internal enquiries among the organization's
personnel who are in contact with customers;
- other contacts with customers, for example by
service or installation personnel.
c) How is the data analyzed? Simply collecting data on
customer perceptions is not sufficient - the auditor
must follow the process through, to check how the
data is analyzed and what conclusions are made with
respect to the effectiveness of the QMS. 1) Are
there
any trends? 2) Is the situation stable, improving, or
deteriorating? 3) Are customer needs and
expectations changing? Asking the organization
about industry comparisons, or benchmarking
activities, in order to put customer feedback into
perspective can be extremely valuable.
d)
How does the information generated by this
process feedback into the QMS as a whole?
Organizations should be using the results of the
customer feedback process to trigger corrective
and/or preventive actions and as one of the overall
measures of the QMS performance. Auditors should
review the way in which these processes interact and
subject it to the audit process.
The auditor should be able to recognize that the output
from the customer feedback process forms an
important input into other QMS process, such as data
analysis, management review and continual
improvement processes. An auditor who strives to
add value will try to ensure that the organization
recognizes the benefits a sound customer feedback
process.

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View on U.S. Manufacturing |
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A recent AIAG e-News Brief included an article by
Thomas Duesterberg, President and CEO of the
Manufacturers Alliance. An edited version is below.
In the worst
economic climate since the 1930s, and at a time of
intensified political change, manufacturers are
experiencing difficulties in articulating a clear and
strong message about the health of their sector and
how policy change might affect it. What follows are ten
summary points intended to convey an accurate
picture regarding the current state of U.S.
manufacturing and some of its key issues.
1. Despite perceptions that U.S. manufacturing is
disappearing, the quantity of manufactured goods
produced in the United States has kept pace with
overall economic growth for the last 90
years.Since 1947, value added in
manufacturing has grown sevenfold, the same as
gross domestic product (GDP). While employment
has steadily declined in the sector, one in six private
sector jobs are still in or directly tied to
manufacturing.
2. When measured in
value-added production,
manufacturing is about 12 percent of GDP, down from
about 27 percent in the early 1950s. This is
due primarily to higher productivity and lack of pricing
power, and the sustained growth of the services
sector. Between 1987 and 2008, manufacturing
productivity grew by 103 percent, about double the
total for all private business.
3. U.S.
manufacturers do well in global competition by
keeping costs under control. Due in large
part to
enhanced productivity, unit labor costs in U.S.
manufacturing have declined by 40 percent relative to
the average of 14 principal industrial country
competitors since 1986 (U.S. Bureau of Labor
Statistics).
4. U.S. manufacturing continues to be a source of
innovation. It still accounts for 35 percent of value
added in world high-technology product production
and has a trade surplus in revenues from royalties in
manufacturing processes.
5.
Manufacturing accounts for more than one-fifth of
all energy use in the United States.Energy
efficiency in manufacturing has increased by 43
percent since 1987 alone, much better than the 33
percent in other sectors.
6. Manufacturing
production always fluctuates more than the overall
GDP.The current recession in manufacturing is
the worst since the Great Depression. MAPI forecasts
a decline of nearly 12 percent in manufacturing
production in 2009, not nearly as bad as the 20
percent annual declines in the years 19301932, but
significantly worse than the projected 2.9 percent
decline in GDP.
7. The tax burden on U.S. manufacturers is higher
than for other major competitor countries except
Japan. This is the same for both statutory and
effective rates and is due in part to the capital
intensive nature of manufacturing. Reform proposals
which eliminate important preferencessuch as the
foreign exclusion or last-in first-out accountinghit
manufacturers harder than other
sectors.
8. U.S. manufacturing provides
premium wages and benefits.Current wages and
benefits in manufacturing, about $32 per hour, are 9
percent higher than the economy-wide average. About
three-quarters of all manufacturing firms (and 99
percent with 200 or more employees) offer health-care
benefits and pay about four-fifths of total employee
premiums.
9. U.S. manufacturing is
much more engaged in global trade than other
sectors: 57 percent of all U.S. exports are
manufactured goods. Despite a large trade deficit
in goods, mostly due to imports of oil and
manufactured products from Asia, the United States
enjoys a trade surplus with all countries with which we
have a free trade agreement, including the NAFTA
countries.
10. Most U.S. foreign direct
investment (FDI) is intended to gain access to large
and growing foreign markets. More than 75
percent of U.S. FDI is in high-wage countries,
including Europe, Japan, Australia, New Zealand, and
Singapore.

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Getting the CE Mark |
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The CE Mark is mandatory for a wide range of
products sold in the European Union. The CE Mark
has been described as a "passport" that allows
manufacturers to trade industrial products freely within
the internal EU market. The CE Mark indicates the
manufacturer has undertaken all assessment
procedures required for the product. The CE Mark is
not a quality mark and does not indicate conformity to
a standard; it indicates conformity to the legal
requirements of the EU directives.
General Steps for Getting the CE Mark
- Identify all applicable EU directives (laws).
- Assess your product to the "essential
requirements" of the directives.
- Choose the appropriate conformity assessment.
- Determine the applicable standards.
- If required, choose a competent body in US to
perform product tests.
- If desired, choose an authorized representative for
your company in EU.
- Prepare a technical file, including a users manual,
for products with high risk hazards.
- Assemble the required approvals and certificates.
- Prepare a Declaration of Conformity for each
applicable directive.
- Affix the CE Mark in accordance with the laws.
Obtaining authority to attach the CE Mark is often
thought to be difficult and time-consuming. However,
in many cases it is not.
View the CE Mark PDF Brochure at
the NIST Website.

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New Risk Assessment Standard |
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ISO/IEC 31010:2009, Risk management Risk
assessment techniques, has been developed jointly
by ISO and its partner IEC (International
Electrotechnical Commission).
Risk
assessment is an integral part of risk management
which provides a structured process for organizations
to identify how objectives may be affected. It is used to
analyze the risk in terms of consequences and their
probabilities, before the organization decides on
further treatment, if required.
When risks
occur, organizations always have to ask the
question: "Is the level of risk tolerable or acceptable,
and does it require further treatment? "
Risk assessment is an integral part of risk
management which provides a structured process for
organizations to identify how objectives may be
affected. It is used to analyze the risk in terms of
consequences and their probabilities, before the
organization decides on further treatment, if required.
Risk assessment provides decision-makers and
responsible parties with an improved understanding
of risks that could affect achievement of objectives, as
well as of the adequacy and effectiveness of controls
already in place. The standard provides a basis for
decision about the most appropriate approach to be
used to treat particular risks and to select between
options.
ISO/IEC 31010:2009 will assist organizations in
implementing the risk management principles and
guidelines provided by the recently published ISO
31000:2009, itself complemented by ISO Guide
73:2009 on risk management vocabulary. The latest
standard deals with:
- Risk assessment concepts
- Risk assessment process
- Selection of risk assessment techniques.
The standard reflects current good practice and
answers the following questions:
- What can happen and why?
- What are the consequences?
- What is the probability of their future occurrence?
- Are there any factors that mitigate the
consequences of the risk or that reduce the probability
of the risk?
The standard can be purchased
through the ISO
Store.

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In the News |
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Poll: Fortune 1000 Companies Manage Risk for
Less Than 20 Percent of Suppliers: A significant
number of those polled (71.4%) expressed that their
biggest concern continues to be risk of supplier
financial viability. However, despite these concerns,
more than half of the financial, procurement, and risk
executives polled have less than 20 percent of their
supplier base under active risk management. Read the article.
ISO has identified energy management as a
priority area meriting the development and promotion
of International Standards.The future standard will
provide organizations and companies with a
recognized framework for integrating energy efficiency
into their management practices.
Read the ISO website article.
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