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Sustaining Edge Solutions, Inc. Newsletter )
Performance Improvement Solutions for Your Business Needs March 2010
In this issue
  • Latest Information on AS9100C:2009
  • Tracing Products in Supply Chain
  • Certification of Aftermarket Automotive Parts
  • In the News
  • ITAR and MIL-PRF-31032B - New Expanded Services
  • Training Courses
  • Greetings!

    Welcome to Sustaining Edge Solutions E- Newsletter

    Our newsletters provide guidance on operational and quality systems ISO 9001, AS9100, ISO/TS 16949, ISO 27001, ISO 13485, ISO 14001, and others. This includes internal auditing techniques and process improvement methods Six Sigma, Lean Enterprise, and other topics of interest to our readers.


    We want your input for 2010! If you have a topic of interest for a future newsletter, please let us know.

    Newsletter Sign-up


    Latest Information on AS9100C:2009
    Audit

    Our readers have been asking us for the latest information regarding the AS9100 revision since our March 2009 newsletter update. The following is an abridged version of Robert Parsons just published article on this very subject.

    The AS9100C Aviation, Space and Defense Standard (also referred to as AS9100:2009 and AS9100 Rev C) has been published since January 2009. You are not alone if you are confused about the delay in being audited to this standard. Like you, most companies seeking registration to AS9100 are in the process of trying to figure out how and when to roll out this standard within their organization and the following information should bring clarity to this subject.

    Question: If the standard is published, why can't I get certified now?
    Before any company can be certified to the AS9100C standard, the aerospace industry must complete these milestones:

    • The AS9104-1 standard must be published (expected spring 2010).
    • The AS9101D standard (checklist) must be published (expected spring 2010).
    • The AS9100C/AS9101D training course for certification body auditors (the registrar auditors) must be developed, vetted, and made available for use by certification bodies (expected by April 30, 2010).
    • Certification body auditors must attend this course, pass it, submit their applications to RABQSA and get approved (expected to happen during the summer and fall of 2010).
    • The registrar must submit an application to ANAB and then be audited before registrars can be accredited to perform audits to AS9100C (expected to happen early summer of 2010).

    Once all of the above tasks are completed, the registrar will be able to conduct audits to the requirements of AS9100C.

    Question: What does that mean for your company?
    In light of the timelines described above, what this means for companies seeking AS9100 registration is this:

    • Companies that want to upgrade during a re-assessment or surveillance audit between now and mid 2010 will be audited to AS9100B.
    • Companies that want to upgrade during a re-assessment or surveillance audit between mid- 2010 and the end of 2010 may be able to be audited to AS9100C, but that depends on the availability of auditors that have taken the AS9100C course.
    • Companies that want to upgrade during a re-assessment or surveillance audit after January 2011 should be able to be audited to AS9100C without any impediments.
    • All audits after July 1, 2011, must be to AS9100C.
    • All AS9100-registered companies must be registered to the AS9100C standard by July 1, 2012.

    Question: What should you do next?
    Before your company transitions to the AS9100C standard, you must complete the following steps (at a minimum):

    • Implement the requirements of AS9100C into your quality management system.
    • Perform a gap analysis to identify potential problem areas.
    • Conducting internal audits to this new standard, its new requirements and ensuring your internal auditors are trained.
    • Conducting a management review of your revised quality management system.
    • Ensuring appropriate personnel are competent on these new requirements.
    • Identifying and implementing corrective actions so that your quality system addresses and adheres to the new requirements.

    Question: Need assistance with these steps and more?
    Contact Sustaining Edge Solutions for all your AS9100C training, documentation development, and implementation needs.

    Tracing Products in Supply Chain

    For reasons of safety and reliability, the importance of being able to trace products throughout the supply chain has strongly increased in recent years. The new standard from the International Organization for Standardization (ISO) 17367:2009 will help manufacturers and distributors to track products and to manage their traceability thanks to standardized radio frequency tags.

    Traceability is defined as the tracking and tracing of product and information related to it at each stage of a chain of production, processing, distribution, and selling. The development of radio frequency identification (RFID), including peripheral devices and their applications, is indispensable for increasing the safety and reliability of products for consumers.

    ISO 17367 Supply chain applications of RFID Product tagging, defines the basic features of RFID for use in the supply chain when applied to product tagging. In particular it makes recommendations for:

    • Encoded identification of the product;
    • Additional information about the product for inclusion on the RFID tag;
    • Semantics and data syntax;
    • The data protocol to be used to interface with business applications and the RFID system;
    • The air interface standards between the RFID interrogator and RFID tag.

    ISO 17367:2009 will provide higher level security of products worldwide using RFID technology. It will enable easy and efficient exchange of commodities in international trade and logistics, says Craig K. Harmon, chair of technical committee (TC) 122/working group (WG) 10.

    The standard, ISO 17367 Supply chain applications of RFID Product tagging, is available from the ISO Website.

    Certification of Aftermarket Automotive Parts

    Concerns regarding consumer safety and compromised automobile crashworthiness continue to center on the use of certain aftermarket structural parts. NSF International recently announced the launch of a new Automotive Parts Certification Program to address these concerns. The one-of-a- kind program verifies the quality and performance of aftermarket auto parts via testing and inspections.

    The certification program was developed to counter the growing concerns that lower quality parts were being used in the automotive repair industry. Certification from an accredited third-party, such as NSF International, helps ensure that an aftermarket auto part meets rigid quality, safety, and performance standards.

    Manufacturers of parts seeking information on NSF Internationals Automotive Parts Certification Program can visit NSF Automotive Business Solutions.

    In the News

    Medical Devices Industry Top Challenges
    A new survey from the American Society for Quality asking medical device manufacturers about industry trends and challenges shows a majority (64.7%) identify health care legislation as having a negative effect on the industry in the year ahead. Increased FDA oversight and compliance with regulations tops what manufacturers feel will be the biggest challenge in their industry in the coming year.

    Respondents were also asked to identify the hottest medical device opportunity in the next three years:

    • 31.7 percent believe neurological advancements offer the hottest opportunity;
    • 30 percent believe it is in cardiovascular;
    • 25.2 percent said orthopedics.
    As for economic growth in 2010, more than half of respondents (56.9%) believe their organization will experience more economic growth than in 2009. A little more than 27 percent believe they will experience about the same, and 10.3 percent believe there will be less growth than in 2009. Read the complete article.

    Lean Talent Outpacing Six Sigma Talent
    After years of steady gains, lean has now achieved a clear and dominant standing over Six Sigma as the leading force in corporate continuous improvement, according to the latest study of almost 3,500 recent job postings reviewed by The Avery Point Group. This years study showed that lean talent demand exceeded Six Sigma by almost 35 percent, significantly widening its lead over last years results that only showed an 11 percent edge for lean over Six Sigma.

    In addition, this years study focused on how requirements for certifications played into job specifications for lean and Six Sigma talent. This years study found that companies that sought Six Sigma talent were almost 50 percent more likely to require some form of certification vs. those companies seeking lean talent.

    Toyota: Is Leanest Best?
    Does lean manufacturing make a company more prone to errors? That is a question many business reports are asking in light of the recent Toyota recalls. It is also a question ASQ members ponder as Toyota's quality systems are being called out, scrutinized, and second- guessed. See what a few ASQ members have to say and read about the two-part webinar ASQ is sponsoring. Read the article.

    ITAR and MIL-PRF-31032B - New Expanded Services

    In addition to our current services, Sustaining Edge Solutions is now offering International Traffic in Arms Regulations (ITAR) and MIL-PRF-31032B consulting services. Welcome to the world of import, export and defense industry compliance!

    ITAR is a set of regulations to ensure that any product that may have a military or space application, or an item that may have "Dual Use" is controlled, to prevent its' unauthorized import and export.

    What are some of the benefits to a successful ITAR registration program?

    • It allows your company to compete on a global level and work with companies that are in the military and space supply chain;
    • Addition to your sales and marketing plan. It tells your customers that your company complies with all regulations governing ITAR;
    • It tells new and existing customers that you can provide security for their technical data;
    • It provides a mechanism for the security of your facility, and your employees.

    In today's global and competitive PCB market, manufacturers need every strategic advantage to capture market share. MIL-PRF-31032B is a quality management system that was developed, in coordination with best commercial practice, to provide a quality management system that allows companies to build boards that will perform to military standards.

    What are the benefits to MIL-PRF-31032B certification?

    • Your company will be listed on the QML by the Defense Supply Center-Columbus, or DSCC;
    • Your customers will know that you are capable of producing high quality printed circuit boards;
    • Your certification will be a tangible marketing tool;
    • A Nationally recognized standard of performance.

    We welcome our new associate Ronald Snartland, to our team. His experience includes design, development and successful registration with International Traffic and Arms Regulations (ITAR), and Quality Management System MIL-PRF-31032B, a military printed circuit board specification. Ronald has over 25 years of progressive experience in manufacturing. His management experience includes electronic manufacturing systems, precision machining, operations and quality systems management.

    Contact Ronald at 888-572-9642 with any questions rearding these services. Expanded information on these services and benefits will be posted to our website this month!

    Training Courses
    training

    To see the course description, schedule, and on-line registration click on the course title below. View all our Courses.

    See our Web-Based courses. NEW: ISO 9001:2008 Benefits and QMS Requirements.

    Understanding and Implementing ISO9001:2008
    ISO 9001:2008 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding and Implementing AS9100C:2009 Aerospace-NEW
    AS9100C:2009 Process Based Internal Auditor- NEW
    Documenting Your Quality Management System

    Understanding and Implementing ISO/TS16949:2009 Automotive- NEW
    ISO/TS16949:2009 Process Based Internal Auditor-NEW
    Documenting Your Quality Management System

    Understanding and Implementing ISO14001:2004 Environmental
    ISO14001:2004 Process Based Internal Auditor

    The Five Pillars of a Lean Workplace Organization
    Continuous Process Improvement
    Lean Six Sigma
    8 Disciplines (8D) of Problem Solving-NEW

    Understanding and Implementing ISO 13485:2003 Medical Devices
    ISO 13485 Process Based Internal Auditor

    Understanding and Implementing ISO 27001:2005 Information Security
    ISO 27001 Process Based Internal Auditor

    All courses can be delivered at your company. Don't see a course, location, or date that fits your needs?

    Contact Us

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